Light Inspection Machine

This advanced inspection system is designed to meet the stringent requirements of pharmaceutical and biotech industries by ensuring high detection accuracy, comprehensive defect identification, and full traceability for liquid formulations. It achieves an accuracy rate of ≥99.99% in detecting impurities as small as ≥20μm, including glass shards, metal particles, fibers, and black spots, meeting the clarity standards set by USP/EP/ChP.

The system utilizes AI vision coupled with multi-spectral detection technology (visible light + infrared + ultraviolet) to enhance the detection rate by 30% compared to traditional manual inspection, effectively avoiding missed or false detections. The liquid level detection precision ≤±0.1mm ensures comprehensive coverage of anomalies such as high/low levels or empty bottles. Additionally, it offers comprehensive bottle appearance defect detection, identifying cracks, scratches, deformations, oil stains, and label misalignment, achieving a screening accuracy of ≥99.9% for visual quality.

With excellent repeatability, the system maintains a deviation of ≤±0.5% within batches for consistent product quality. It also features intelligent bubble differentiation using dynamic trajectory analysis to prevent compliant bubbles from being incorrectly identified as foreign matter, resulting in a false judgment rate ≤0.01%. The adjustable detection speed (50-600 bottles/min) allows for high-speed, high-precision inspection, suitable for various production capacities. Customizable thresholds for foreign matter detection are available based on the type of liquid formulation (clear liquids/suspensions) and container material (glass/plastic), adapting to complex formulations.

Fully compliant with GMP, FDA 21 CFR Part 11, EU GMP Annex 1, the system includes tamper-proof electronic batch records (EBR), storing parameters like speed, threshold, foreign matter types, and operator data. IQ/OQ/PQ validation packages and calibration certificates ensure rapid GMP certification. Defective products are automatically marked and stored, with barcode/QR code linking defects for full traceability and quality analysis.

Designed for flexibility, the system supports multiple types of liquid formulations including injections, biological agents, vaccines, oral solutions, syrups, and suspensions. It is compatible with various container sizes and materials, allowing automatic recognition and switching between detection modes. Modular design enables integration with automatic rejection units, re-inspection stations, and data analysis modules, fitting different workshop layouts and capacity needs.

Operated via PLC + touchscreen controls, it offers 100+ programmable inspection recipes, real-time monitoring, and self-diagnosis features, enabling remote management and quick fault resolution. Energy-saving technologies like LED lighting and smart sleep modes reduce energy consumption by over 30%, making it environmentally friendly while ensuring low maintenance costs and long service life.