Packaging Machine

This cutting-edge packaging system is designed to meet the stringent demands of pharmaceutical manufacturing, ensuring unparalleled product quality and operational efficiency. The system achieves high measurement accuracy (RSD ≤±0.1% for tablets/capsules, ≤±0.2% weighing deviation for granules/powders), guaranteeing precise dosing in each package, compliant with USP/EP/ChP standards. It features excellent sealing performance, with bag/bottle seal strength ≥30N/15mm, oxygen transmission rate ≤0.05ml/(m²・24h・atm), and moisture vapor transmission rate ≤0.08g/(m²・24h), extending the shelf life of products up to 2-5 years.

The system boasts a counting accuracy rate of 99.99%, utilizing both photoelectric sensing and weight recheck verification to avoid under or overfilling, thus reducing quality risks. During the packaging process, there is minimal damage to materials (tablet breakage rate ≤0.05%, capsule deformation rate ≤0.03%), thanks to flexible conveying and cushioning design, which preserves product integrity. It supports multi-specification dose packaging (1-1000 tablets/capsules, 0.1-50g per pack), with convenient dose switching to cater to different scenarios such as clinical use and home applications. The sealing process produces flat seals without wrinkles or leaks, with thermal seal temperature control accuracy ±1℃, compatible with various packaging materials including composite films, aluminum foil, and medical-grade plastic bottles.

Designed with GMP compliance in mind, the system meets international regulations such as FDA 21 CFR Part 11 and EU GMP Annex 11, providing tamper-proof electronic batch records (EBR) and full traceability from raw materials to finished products via barcode/QR code linking. Complete validation documentation (IQ/OQ/PQ), cleaning validation reports, and material compatibility reports facilitate swift GMP certification. The equipment features a smooth surface finish (Ra ≤0.4μm) and supports CIP online cleaning, avoiding cross-contamination and supporting multi-product line production. International certifications like CE, ISO 9001, ASME BPE enable global deployment in solid dosage form facilities, reducing compliance risks.

Efficiency is another hallmark, with production rates ranging from 100 to 6000 packs/hour (bag packaging) and 5000 to 120000 bottles/hour (bottle packaging), suitable for small-scale trials, intermediate stages, and commercial production. Modular expansion supports capacity upgrades. Adjustable parameters include material type compatibility (composite film, aluminum foil, PET/HDPE bottles, glass bottles, blister aluminum/plastic sheets), enhancing flexibility. Integrated anti-counterfeiting printing (fluorescent codes, invisible codes) and tamper-evident designs enhance product security, protecting brand rights.

Equipped with a PLC + touchscreen control system, the packaging machine supports manual/automatic mode switching, enabling unattended operation in automatic mode. Over 100 preset packaging recipes can be quickly accessed, modified, and stored, with encryption options to prevent unauthorized access to process parameters. Real-time visualization monitors production status (output, pass rate, fault alarms), supporting remote monitoring and operation via mobile or desktop devices, enhancing management efficiency. Fault diagnostics automatically identify issues such as material shortages, sealing anomalies, and counting deviations, triggering audible/visual alarms and recording fault information. Comprehensive safety features—overload protection, pinch protection, emergency stop buttons, explosion-proof design (Ex tD A21 optional)—ensure operator and equipment safety.

Key components—motors, sensors, sealing units—are sourced from renowned brands, ensuring long service life and low failure rates, supporting continuous production. Low maintenance costs, minimal wear parts, and detailed maintenance manuals/videos reduce operational barriers and enhance equipment utilization.